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Email: cs@absoluteveritas.com
Cells and batteries are fundamental components in modern technology, powering everything from small electronic devices to electric vehicles. Testing these components is crucial to ensure their performance, safety, and longevity. Here’s an overview of the key aspects involved in cells and batteries testing, including the types of batteries, testing methods, processes, and the reasons to choose Absolute Veritas.
Primary Cells: Non-rechargeable batteries, such as alkaline batteries, commonly used in applications like remote controls and flashlights.
Secondary Cells: Rechargeable batteries, such as lithium-ion and nickel-metal hydride (NiMH), used in smartphones, laptops, and electric vehicles.
Testing cells and batteries is essential for several reasons:
Safety: Batteries can pose serious risks, including overheating, explosions, and chemical leaks. Testing helps identify potential hazards and ensures that products are safe for consumer use.
Performance: Testing evaluates how well a battery performs under various conditions, including charge and discharge rates, capacity retention, and cycle life. This information is crucial for manufacturers and consumers alike.
Regulatory Compliance: Many regions have established standards and regulations for battery safety and performance. Testing ensures compliance with these requirements, facilitating market entry and consumer trust.
Charging / Discharging Test
Insulation Resistance Test
Continuous Charging Test
Vibration Test
Moulded Case Stress at High Ambient Temperature Test
Temperature Cycling Test
Incorrect Installation Test
Crushing Test
External Short Circuit Test
Free Fall Test
Mechanical Shock Test
Thermal Abuse Test
Low-Pressure Test
Over-Charging Test
Forced Discharge Test
EMI EMC Tests
Cells and batteries undergo a variety of tests to assess their safety and performance. Key testing procedures include:
1. Electrical Testing:
Capacity Testing: Determines the amount of charge a battery can hold and how long it can deliver that charge under specified conditions.
Charge/Discharge Testing: Evaluates the efficiency of the charging process and the battery's ability to deliver power.
2. Safety Testing:
Short-Circuit Testing: Assesses how a battery behaves under short-circuit conditions to ensure it does not pose a fire or explosion risk.
Thermal Stability Testing: Evaluates how batteries respond to extreme temperatures, ensuring they operate safely within specified limits.
3. Mechanical Testing:
Vibration and Shock Testing: Simulates physical impacts and vibrations to evaluate the durability of batteries in real-world applications.
4. Environmental Testing:
Temperature and Humidity Testing: Examines how batteries perform under varying environmental conditions, ensuring reliability in diverse settings.
5. Cycle Life Testing:
Life Cycle Testing: Measures how many charge/discharge cycles a battery can undergo before its capacity significantly degrades.
Sl. No. | Product | IS/IEC Standards |
---|---|---|
1 | Safety Standards for Portable Sealed Nickel-Based Secondary Cells and Batteries with Alkaline or Non-Acid Electrolytes in Portable Applications: Part 1 – Nickel Systems | IS 16046 (Part 1)/ IEC 62133-1 |
2 | Safety Standards for Portable Sealed Lithium-Based Secondary Cells and Batteries with Alkaline or Non-Acid Electrolytes in Portable Applications: Part 1 – Lithium Systems | IS 16046 (Part 2)/ IEC 62133-2 |
3 | Secondary Cells and Batteries with Alkaline or Non-Acid Electrolytes – Lithium Cells and Batteries for Portable Applications: Part 3 – Prismatic and Cylindrical Lithium Secondary Cells and Their Batteries | IS 16047 (Part 3)/ IEC 61960-3 |
4 | Secondary cells and batteries for renewable energy storage – General requirements and methods of test. Part 1 – Photovoltaic off-grid application | IEC 61427-1 |
5 | Stationary Valve Regulated Lead Acid Batteries- Specification | IS 15549 |
6 | Stationary Lead-Acid Batteries (With Tubular Positive Plates) in Monobloc Container- Specification | IS 13369 |
7 | General Requirements and Testing Methods for Secondary Cells and Batteries Used in Solar Photovoltaic Applications | IS 16270 |
8 | General Purpose Lead-Acid Batteries (Valve-regulated Types) | IS 16220 (Part 2)/ IEC 61056-2 |
At Absolute Veritas, we provide comprehensive support for the testing and certification of cells and batteries. Here’s why partnering with us is beneficial for your business:
Expertise in Battery Testing: Our team possesses extensive knowledge of the safety and performance standards required for various battery technologies, ensuring accurate and efficient testing.
Collaboration with Accredited Labs: We work with top-tier laboratories that specialize in battery testing, guaranteeing that your products undergo thorough evaluations according to the highest standards.
Tailored Solutions: We understand that each battery type has unique testing requirements. Our services are customized to meet the specific needs of your products.
Regulatory Compliance: We guide you through the complexities of regulatory requirements, ensuring that your batteries comply with all relevant safety and performance standards.
Efficient Process Management: Our end-to-end support simplifies the testing and certification process, allowing you to focus on product development and market entry.
Cells and batteries are vital components in modern technology, making their safety and performance testing more critical than ever. By partnering with Absolute Veritas, you can ensure that your products are rigorously tested, compliant with regulations, and ready for the market, fostering consumer trust and satisfaction.
Partner with Absolute Veritas to ensure your Cells and Batteries meet all the necessary safety standards and achieve BIS certification efficiently. Our expert team and trusted testing partners will ensure your products are ready for the Indian market
For more details, please reach out to us via email at cs@absoluteveritas.com
Cells and batteries testing is a process that evaluates the safety, performance, and reliability of battery technologies. This includes various tests to identify potential hazards and ensure compliance with industry standards.
Testing is crucial to ensure the safety of batteries, assess their performance under different conditions, and verify compliance with regulatory standards. This helps prevent hazards like overheating or explosions and ensures consumers receive reliable products.
Batteries should be tested at various stages: during development, before market launch, and periodically during production to ensure consistent quality and safety.
Batteries can pose risks such as overheating, chemical leaks, short-circuits, and potential explosions. Testing helps identify and mitigate these hazards.
Absolute Veritas provides comprehensive support throughout the testing and certification process, collaborating with accredited laboratories to ensure that your products meet safety and performance standards. For more details about certification process visit here.
The duration for testing can vary based on the type of battery and the specific tests required. Generally, testing may take a few weeks, depending on the complexity of the battery and lab capacity.
Documents required may include product specifications, safety data sheets, previous test reports (if applicable), and any relevant regulatory compliance documents.